Reverse Engineering

Reverse engineering makes it possible to quickly reproduce spares that are hard to find or no longer available.

When an original manufacturer no longer exists or no longer makes a part you need, it can have a huge impact on your production capacity. Having to get the part replaced adds more stress as it can lead to excessive down time and potentially also decreased machine efficiency.

You are in urgent need of a spare part to keep your system running. However, the manufacturer may no longer offers spare parts. The delivery period may be too long. Or you may wish to replace parts with new components with an improved structural/higher-grade MOC. In all these situations, SRI JYOTHI ENGINEERING SERVICES is best choice for reverse engineering solutions for all static or rotational equipment’s.

Whether the part to be changed is a casting, a turned part, a milled/welded element- thanks to reverse engineering the reproduction of spare parts is straight forward – irrespective of the make. All you have to do is arrange sample of the part for 3D scanning for developing drawing for couple of hours. Even badly worn parts also we can repair like original condition by using best repair techniques and if required we can reproduced like in original condition.

Our Reverse Engineering Process

The first step to producing a replacement part is to construct a computer aided drawing (CAD) of the part needing replacement. The CAD drawing is important as it provides a reference for the machinist to compare the final part to. The CAD drawing also provides the geometry required to produce tool paths with professional computer aided manufacturing (CAM) software. At this stage changes can be made to the design to better suit your use case.

To create the CAD drawing, we are using 3D scan technology for scan the object to draw up the part. 3D scanning is a great tool for complex parts.

The tool paths from the CAD drawing are then finalised and converted to G-code. The G-code is tested before beginning any machining operation on stock to prevent damage and make sure that the program runs as intended.

After the part is machined using the correct process based on part geometry, surface finish and de-burring processes are used to complete the part.

The final step involves checking that the part or parts are all of high quality and reflect the original they are based on.

Reverse engineering with SRI JYOTHI ENGINEERING SERVICES provides a range of benefits:

• Replacements for original parts that are no longer available

• Short delivery times

• Easy Reproduction

• Longer service life by upgraded design or by choosing higher-grade MOC

• Fully surfaced CAD models of design concepts or replacement parts

• we can meet a variety of dimensional measurement needs

• On-machine and in-line inspection

• CAD comparison

• Ensure proper tolerances

• High degree of precision

• Accuracy

  We can still help if there is inadequate design documentation or original documentation has been misplaced

Our focus is always on providing the best possible service that saves you time and money.